| تعداد نشریات | 24 |
| تعداد شمارهها | 859 |
| تعداد مقالات | 7,646 |
| تعداد مشاهده مقاله | 13,577,935 |
| تعداد دریافت فایل اصل مقاله | 11,684,534 |
Effect of Constrained Groove Pressing on Anisotropy and Formability of Al-1050: Insights from Forming Limit Diagrams | ||
| Iranian Journal of Materials Forming | ||
| دوره 12، شماره 2، تیر 2025، صفحه 58-67 اصل مقاله (1.33 M) | ||
| نوع مقاله: Research Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2025.52624.1329 | ||
| نویسندگان | ||
| A. Motallebi1؛ V. Alimirzaloo* 1؛ M. Gerdooei2 | ||
| 1Department of Mechanical Engineering, Faculty of Engineering, Urmia University, Urmia, Iran | ||
| 2Faculty of Mechanical and Mechatronics Engineering, Shahrood University of Technology, Shahrood, Iran | ||
| چکیده | ||
| Constrained groove pressing (CGP) is an effective severe plastic deformation (SPD) technique used to strengthen metals by refining their microstructure, resulting in enhanced material strength but reduced formability. The forming limit diagram (FLD) is a critical tool for representing the deformability of sheet metals under various loading conditions before necking occurs. Despite its significance, the effects of CGP parameters on FLD diagrams have not been thoroughly investigated. This study examines the influence of CGP passes on the FLD and mechanical properties of Al-1050 aluminum sheets. The results reveal that the yield strength increased from 133 MPa after the first pass to 140 MPa and 160 MPa after the second and third passes, respectively. The ultimate tensile strength (UTS) initially rose to 185 MPa after the first pass, representing a 26% improvement compared to the as-received material, but then slightly decreased by 3.9% and 4.3% after the second and third passes, respectively. Elongation exhibited a sharp 45% reduction following the first pass but improved by 18% in the second and third passes compared to the first pass. These mechanical property trends can be attributed to grain refinement, the evolution of ultra-fine grains, reduced strain hardening, and an increased rate of cell formation during the CGP process. The FLD showed a significant 50% reduction after the first pass relative to the as-received condition, but gradually increased with subsequent passes, improving by 8% and 25% after the second and third passes, respectively. Furthermore, an increase in the number of passes significantly reduced planar anisotropy variation. | ||
| کلیدواژهها | ||
| CGP؛ FLD؛ Formability؛ Elongation؛ Tensile strength | ||
| مراجع | ||
|
[1] Valiev, R. Z., Islamgaliev, R. K., & Alexandrov, I. V. (2000). Bulk nanostructured materials from severe plastic deformation. Progress in Materials Science, 45(2), 103–189. https://doi.org/10.1016/S0079-6425(99)00007-9
[2] Valiev, R. Z., & Langdon, T. G. (2006). Principles of equal-channel angular pressing as a processing tool for grain refinement. Progress in Materials Science, 51(7), 881–981. https://doi.org/10.1016/j.pmatsci.2006.02.003
[3] Valiev, R. Z., Kozlov, E. V., Ivanov, Y. F., Lian, J., Nazarov, A. A., & Baudelet, B. (1994). Deformation behaviour of ultra-fine-grained copper. Acta Metallurgica et Materialia, 42(7), 2467-2475. https://doi.org/10.1016/0956-7151(94)90326-3
[4] Mahmoodi, M., Tagimalek, H., Maraki, M. R., & Karimi, S. (2022). Experimental and numerical investigation of the formability of cross and accumulative roll bonded 1050 aluminum alloy sheets in single point incremental forming process. International Journal of Engineering, 35(9), 1707-1715. https://doi.org/10.5829/ije.2022.35.09C.05
[5] Huang, J., Zhu, Y. T., Alexander, D. J., Liao, X., Lowe, T. C., & Asaro, R. J. (2004). Development of repetitive corrugation and straightening. Materials Science and Engineering A, 371(1-2), 35–39. https://doi.org/10.1016/S0921-5093(03)00114-X
[6] Lee, J. W., & Park, J. J. (2002). Numerical and experimental investigations of constrained groove pressing and rolling for grain refinement. Journal of Materials Processing Technology, 130, 208-213. https://doi.org/10.1016/S0924-0136(02)00722-7
[7] Mirsepasi, A., Nili-Ahmadabadi, M., Habibi-Parsa, M., Ghasemi-Nanesa, H., & Dizaji, A. F. (2012). Microstructure and mechanical behavior of martensitic steel severely deformed by the novel technique of repetitive corrugation and straightening by rolling. Materials Science and Engineering A, 551, 32-39. https://doi.org/10.1016/j.msea.2012.04.073
[8] Mishra, R. S., & Ma, Z. Y. (2005). Friction stir welding and processing. Materials Science and Engineering: R: Reports, 50(1-2), 1–78. https://doi.org/10.1016/j.mser.2005.07.001
[9] Richert, M., Liu, Q., & Hansen, N. (1999). Microstructural evolution over a large strain range in aluminum deformed by cyclic-extrusion–compression. Materials Science and Engineering A, 260(1-2), 275-283. https://doi.org/10.1016/S0921-5093(98)00988-5
[10] Shin, D. H., Park, J. J., Kim, Y. S., & Park, K. T. (2002). Constrained groove pressing and its application to grain refinement of aluminum. Materials Science and Engineering A, 328(1-2), 98–103. https://doi.org/10.1016/S0921-5093(01)01665-3
[11] Tsuji, N., Saito, Y., Utsunomiya, H., & Tanigawa, S. (1999). Ultra-fine grained bulk steel produced by accumulative roll-bonding (ARB) process. Scripta Materialia, 40(7), 795–800. https://doi.org/10.1016/S1359-6462(99)00015-9
[12] Zhilyaev, A. P., & Langdon, T. G. (2008). Using high-pressure torsion for metal processing: fundamentals and applications. Progress in Materials Science, 53(6), 893–979. https://doi.org/10.1016/j.pmatsci.2008.03.002
[13] Saito, Y., Tsuji, N., Utsunomiya, H., Sakai, T., & Hong, R. G. (1998). Ultra-fine grained bulk aluminum produced by accumulative roll-bonding (ARB) process. Scripta Materialia, 39(9), 1221–1227. https://doi.org/10.1016/S1359-6462(98)00302-9
[14] Saito, Y., Utsunomiya, H., Tsuji, N., & Sakai, T. (1999). Novel ultra-high straining process for bulk materials—development of the accumulative roll-bonding (ARB) process. Acta Materialia, 47(2), 579–583. https://doi.org/10.1016/S1359-6454(98)00365-6
[15] Shin, D., Park, J., Kim, Y., & Park, K. (2002). Constrained groove pressing and its application to grain refinement of aluminum. Materials Science and Engineering A, 328(1-2), 98–103. https://doi.org/10.1016/S0921-5093(01)01665-3
[16] Khodabakhshi, F., Kazeminezhad, M., & Kokabi, A. H. (2010). Constrained groove pressing of low carbon steel: nano-structure and mechanical properties. Materials Science and Engineering A, 527(16-17), 4043–4049. https://doi.org/10.1016/j.msea.2010.03.005
[17] Krishnaiah, A., Chakkingal, U., & Venugopal, P. (2005). Production of ultrafine grain sizes in aluminium sheets by severe plastic deformation using the technique of groove pressing. Scripta Materialia, 52(12), 1229–1233. https://doi.org/10.1016/j.scriptamat.2005.03.001
[18] Khakbaz, F., & Kazeminezhad, M. (2012). Work hardening and mechanical properties of severely deformed AA3003 by constrained groove pressing. Journal of Manufacturing Processes, 14(1), 20–25. https://doi.org/10.1016/j.jmapro.2011.07.001
[19] Khakbaz, F., & Kazeminezhad, M. (2012). Strain rate sensitivity and fracture behavior of severely deformed Al–Mn alloy sheets. Materials Science and Engineering A, 532, 26–30. https://doi.org/10.1016/j.msea.2011.10.057
[20] Krishnaiah, A., Chakkingal, U., & Venugopal, P. (2005). Applicability of the groove pressing technique for grain refinement in commercial purity copper. Materials Science and Engineering A, 410, 337–340. https://doi.org/10.1016/j.msea.2005.08.101
[21] Rafizadeh, E., Mani, A., & Kazeminezhad, M. (2009). The effects of intermediate and postannealing phenomena on the mechanical properties and microstructure of constrained groove pressed copper sheet. Materials Science and Engineering A, 515(1-2), 162–168. https://doi.org/10.1016/j.msea.2009.03.081
[22] Satheesh Kumar, S. S., & Raghu, T. (2011). Tensile behavior and strain hardening characteristics of constrained groove pressed nickel sheets. Materials and Design, 32(8-9), 4650–4657. https://doi.org/10.1016/j.matdes.2011.03.081
[23] Khodabakhshi, F., & Kazeminezhad, M. (2011). The annealing phenomena and thermal stability of severely deformed steel sheet. Materials Science and Engineering A, 528(15), 5212–5218. https://doi.org/10.1016/j.msea.2011.03.024
[24] Khodabakhshi, F., & Kazeminezhad, M. (2011). The effect of constrained groove pressing on grain size, dislocation density and electrical resistivity of low carbon steel. Materials and Design, 32(6), 3280–3286. https://doi.org/10.1016/j.matdes.2011.02.032
[25] Ganjiani, M., & Assempour, A. (2007). The performance of karafillis-boyce yield function on determination of forming limit diagrams. International Journal of Engineering, 20(1), 55-66.
[26] Goodwin, G. M. (1968). Application of strain analysis to sheet metal forming problems in the press shop. Sae Transactions, 380-387. https://doi.org/10.4271/680093
[27] Marciniak, Z., & Kuczyński, K. (1967). Limit strains in the processes of stretch-forming sheet metal. International Journal of Mechanical Sciences, 9(9), 609-620. https://doi.org/10.1016/0020-7403(67)90066-5
[28] Zahedi, A., Dariani, B. M., & Mirnia, M. J. (2019). Experimental determination and numerical prediction of necking and fracture forming limit curves of laminated Al/Cu sheets using a damage plasticity model. International Journal of Mechanical Sciences, 153, 341-358. https://doi.org/10.1016/j.ijmecsci.2019.02.002
[29] Alizad Kamran, M., & Mollaei Dariani, B. (2022). Accuracy improvement of FLD prediction for anisotropic sheet metals using BBC 2008 advanced yield criterion. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 44(10), 478-483. https://doi.org/10.1007/s40430-022-03770-x
[30] Lee, S., Saito, Y., Sakai, T., & Utsunomiya, H. (2002). Microstructures and mechanical properties of 6061 aluminum alloy processed by accumulative roll-bonding. Materials Science and Engineering: A, 325(1-2), 228-235. https://doi.org/10.1016/S0921-5093(01)01416-2
[31] Mohamadi, V. (2019). Effects of semi-constrained groove pressing on mechanical and microstructural properties of two-layer sheet [Master’s thesis, University of Zanjan].
[32] Khodabakhshi, F., Abbaszadeh, M. Eskandari, H., & Mohebpour, S. R. (2013). Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheet. Journal of Manufacturing Process, 15(4), 533-541. https://doi.org/10.1016/j.jmapro.2013.08.001
[33] Hughes, D., & Hansen, N. (1997). High angle boundaries formed by grain subdivision mechanisms. Acta Materialia, 45(9), 3871-3886. https://doi.org/10.1016/S1359-6454(97)00027-X
[34] Alizadeh, M., & Samiei, M. (2014). Fabrication of nanostructured Al/Cu/Mn metallic multilayer composites by accumulative roll bonding process and investigation of their mechanical properties. Materials & Design, 56, 680-684. https://doi.org/10.1016/j.matdes.2013.11.067
[35] Wang, Y. M., & Ma, E. (2004). Three strategies to achieve uniform tensile deformation in a nanostructured metal. Acta Materialia, 52(6), 1699-1709. https://doi.org/10.1016/j.actamat.2003.12.022
[36] Nie, N., Su, L., Deng, G., Li, H., Yu, H., & Tieu, A. K. (2021). A review on plastic deformation induced surface/interface roughness of sheet metallic materials. Journal of Materials Research and Technology, 15, 6574-6607. https://doi.org/10.1016/j.jmrt.2021.11.087 | ||
|
آمار تعداد مشاهده مقاله: 44 تعداد دریافت فایل اصل مقاله: 28 |
||