| تعداد نشریات | 24 |
| تعداد شمارهها | 912 |
| تعداد مقالات | 8,158 |
| تعداد مشاهده مقاله | 15,836,153 |
| تعداد دریافت فایل اصل مقاله | 13,332,060 |
Investigation of the Mechanical Properties and Corrosion Resistance of Pure Titanium Sheets Through Climb and Conventional Milling: A Novel Approach for Military and Petrochemical Applications | ||
| Iranian Journal of Materials Forming | ||
| دوره 11، شماره 4، 2024، صفحه 52-61 اصل مقاله (1.43 M) | ||
| نوع مقاله: Research Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2025.52019.1313 | ||
| نویسندگان | ||
| A.M. Baravardeh1؛ S.H. Pourhoseini1؛ S.M. Sedehi* 2؛ M. Baghban1 | ||
| 1Department of Mechanical Engineering, University of Gonabad, Gonabad, Iran | ||
| 2School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, Iran | ||
| چکیده | ||
| This study investigates the influence of milling direction—climb milling and conventional milling—on the surface properties of 4 mm-thick pure titanium sheets, machined at a depth of 0.5 mm. The primary objective is to analyze and compare the effects of these milling methods on hardness, wear resistance, and corrosion behavior of titanium. A detailed experimental approach was employed, including hardness testing, wear analysis, and corrosion evaluation. The results revealed that the milling method plays a crucial role in determining the final properties of titanium. Climb milling produced superior mechanical properties, achieving a maximum hardness of 334 HV, compared to 315 HV in conventional-milled samples, attributed to work hardening and a refined microstructure. Additionally, wear resistance improved with material loss reduced to 10.87 mg in climb-milled samples, compared to 9.99 mg in conventional-milled samples and 18 mg in pure titanium. Meanwhile, corrosion resistance was significantly enhanced in climb-milled samples, with the corrosion rate decreasing to 0.0003 mm/year, compared to 0.02 mm/year in conventional-milled samples. These findings underline the potential of climb milling to enhance the mechanical and corrosion properties of titanium, making it more suitable for critical applications in military, petrochemical, and medical industries. By optimizing milling strategies, the lifespan and performance of titanium components in sensitive engineering and biomedical fields can be substantially improved. | ||
| کلیدواژهها | ||
| Titanium؛ Machining؛ Milling؛ Wear؛ Corrosion | ||
| مراجع | ||
|
[1] Liu, G. L., Zheng, J. T., Huang, C. Z., Sun, S. F., Liu, X. F., Dai, L. J., Wang, D. X., & Wang, X. Y. (2023). Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061. Advances in Manufacturing. 11(4), 663-681. https://doi.org/0.1007/s40436-022-00432-y
[2] Zhang, S., Shi, H., Wang, B., Ma, C., & Li, Q. (2024). Research on the milling performance of micro-groove ball end mills for titanium alloys. Lubricants, 12(6), 204. https://doi.org/10.3390/lubricants12060204
[3] Gostariani, R., Vaez, G., Ansaripour, M., & Babanejad, A. (2024). Constitutive modeling and microstructural evolution of hot deformed ti-6al-4v alloy starting with initial fully lamellar microstructure. Iranian Journal of Materials Forming, 11(2), 30-45. http://doi.org/10.22099/ijmf.2024.49974.1292
[4] Türkoğlu, G. C., Erdoğan, Ü. H., Ziylan, A., & Sarıışık, A. M. (2025). Optimized production and comparative analysis of microcrystalline cellulose particles from jute and viscose fiber wastes. Polymer Bulletin, 82(1), 127-146. https://doi.org/10.1007/s00289-024-05524-2
[5] Outeiro, J., Cheng, W., Chinesta, F., & Ammar, A. (2022). Modelling and optimization of machining of Ti-6Al-4V titanium alloy using machine learning and design of experiments methods. Journal of Manufacturing and Materials Processing, 6(3), 58. https://doi.org/10.3390/jmmp6030058
[6] Jiang, G., Yang, H., Xiao, G., Zhao, Z., & Wu, Y. (2022). Titanium alloys surface integrity of belt grinding considering different machining trajectory direction. Frontiers in Materials, 9, 1052523. https://doi.org/10.3389/fmats.2022.1052523
[7] Shokrani, A., Al-Samarrai, I., & Newman, S. T. (2019). Hybrid cryogenic MQL for improving tool life in machining of Ti-6Al-4V titanium alloy. Journal of Manufacturing Processes, 43, 229-43. https://doi.org/10.1016/j.jmapro.2019.05.006
[8] Narita, H. (2020). Cutting features between surface roughness in feed direction and machining state of radius end mill against inclined surfaces (in case of contour machining and five-axis machining with constant tilt angle). International Journal of Automation Technology, 14(1), 46-51. https://doi.org/10.20965/ijat.2020.p0046
[9] Yujiang, L., & Tao, C. (2021). Research on cutting performance in high-speed milling of TC11 titanium alloy using self-propelled rotary milling cutters. The International Journal of Advanced Manufacturing Technology, 116, 2125-2135. https://doi.org/10.21203/rs.3.rs-205334/v1
[10] Kumar, M. K., Gurudatt, B., Reddappa, H. N., & Suresh, R. (2021). Investigations on the effect of machining parameters on machining force and roughness in micro-milling of titanium Gr5 and Gr12 alloys under dry machining conditions using carbide tool. Materials Today: Proceedings, 47, 2598-2602. https://doi.org/10.1016/j.matpr.2021.05.082
[11] Danesh, M., & Rahimi, A. (2020). Effect of cutting tool vibration and tool wear on the surface topography of workpiece while machining Ti6Al4V Titanium alloy using laser profilometry. Iranian Journal of Manufacturing Engineering, 7(10), 34-45.
[12] Festas, A., Ramos, A., & Davim, J. P. (2022). Machining of titanium alloys for medical application-a review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 236(4), 309-318. https://doi.org/10.1177/09544054211028531
[13] Brown, M., M’saoubi, R., Crawforth, P., Mantle, A., McGourlay, J., & Ghadbeigi, H. (2021). On deformation characterisation of machined surfaces and machining-induced white layers in a milled titanium alloy. Journal of Materials Processing Technology, 299, 117378. https://doi.org/10.1016/j.jmatprotec.2021.117378
[14] Daniyan, I. A., Tlhabadira, I., Mpofu, K., & Muvunzi, R. (2021). Numerical and experimental analysis of surface roughness during the milling operation of titanium alloy Ti6Al4V. International Journal of Mechanical Engineering and Robotics Research, 10(12), 683-693. https://doi.org/10.18178/ijmerr.10.12.683-693
[15] Zhu, W. L., & Beaucamp, A. (2020). Compliant grinding and polishing: A review. International Journal of Machine Tools and Manufacture, 158, 103634. https://doi.org/10.1016/j.ijmachtools.2020.103634
[16] Li, C., Hu, Y., Zhang, F., Geng, Y., & Meng, B. (2022). Molecular dynamics simulation of laser assisted grinding of GaN crystals. International Journal of Mechanical Sciences, 239, 107856. https://doi.org/10.1016/j.ijmecsci.2022.107856
[17] Sabarinathan, P., Annamalai, V. E., & Xavier Kennedy, A. (2020). On the use of grains recovered from spent vitrified wheels in resinoid applications. Journal of Material Cycles and Waste Management, 22(1), 197–206. https://doi.org/10.1007/s10163-019-00927-0
[18] Li, L., Ren, X., Feng, H., Chen, H., & Chen, X. (2021). A novel material removal rate model based on single grain force for robotic belt grinding. Journal of Manufacturing Processes, 68, 1–12. https://doi.org/10.1016/j.jmapro.2021.05.029
[19] Palaniyappan, S., Veiravan, A., Kumar, V., Mathusoothanaperumal Sukanya, N., & Veeman, D. (2022). Process optimization and removal of phenol formaldehyde resin coating using mechanical erosion process. Progress in Rubber, Plastics and Recycling Technology, 38(2), 141–154. https://doi.org/10.1177/14777606211066316
[20] Shengwang, Z. H. U., Guijian, X. I. A. O., Yi, H. E., Gang, L. I. U., Shayu, S. O. N. G., & Jiahua, S. (2022). Tip vortex cavitation of propeller bionic noise reduction surface based on precision abrasive belt grinding. Journal of Advanced Manufacturing Science and Technology, 2(1), 2022003. https://doi.org/10.51393/j.jamst.2022003
[21] Li, M., Zhao, W., Li, L., He, N., & Stepan, G. (2025). Influence of milling stability on machined surface integrity and fatigue performance of Ti-6Al-4V titanium alloy. Engineering Failure Analysis, 168, 109103. https://doi.org/10.1016/j.engfailanal.2024.109103
[22] Kibasomba, P. M., Dhlamini, S., Maaza, M., Liu, C. P., Rashad, M. M., Rayan, D. A., & Mwakikunga, B. W. (2018). Strain and grain size of TiO2 nanoparticles from TEM, Raman spectroscopy and XRD: The revisiting of the Williamson-Hall plot method. Results in Physics, 9, 628-635. https://doi.org/10.1016/j.rinp.2018.03.008
[23] Nath, D., Singh, F., & Das, R. (2020). X-ray diffraction analysis by Williamson-Hall, Halder-Wagner and size-strain plot methods of CdSe nanoparticles-a comparative study. Materials Chemistry and Physics, 239, 122021. https://doi.org/10.1016/j.matchemphys.2019.122021
[24] Rajamani, R., & SP, L. K. (2025). Micro-milling cutting conditions influence on part geometrical accuracy, surface quality and tool wear in Ti-grade-5 alloy. Materials Research Express, 12(2), 025403. https://doi.org/10.1088/2053-1591/adb37c
[25] Hou, G., & Li, A. (2021). Effect of surface micro-hardness change in multistep machining on friction and wear characteristics of titanium alloy. Applied Sciences, 11(16), 7471. https://doi.org/10.3390/app11167471
[26] Hou, G., Li, A. H., Song, X., Sun, H., & Zhao, J. (2018). Effect of cutting parameters on surface quality in multi-step turning of Ti-6Al-4V titanium alloy. The International Journal of Advanced Manufacturing Technolog, 98, 1355–1365. https://doi.org/10.1007/s00170-018-2317-y
[27] Lozano, P., Peña, M., Herrero-Climent, M., Rios-Santos, J. V., Rios-Carrasco, B., Brizuela, A., & Gil, J. (2022). Corrosion behavior of titanium dental implants with implantoplasty. Materials, 15(4), 1563. https://doi.org/10.3390/ma15041563 | ||
|
آمار تعداد مشاهده مقاله: 338 تعداد دریافت فایل اصل مقاله: 300 |
||