| تعداد نشریات | 24 |
| تعداد شمارهها | 867 |
| تعداد مقالات | 7,777 |
| تعداد مشاهده مقاله | 13,963,821 |
| تعداد دریافت فایل اصل مقاله | 11,968,003 |
Investigating the Effect of Ultrasonic Shot Peening Parameters on Metallurgical, Mechanical, and Corrosion Properties of Industrial Parts: A Literature Review | ||
| Iranian Journal of Materials Forming | ||
| مقاله 7، دوره 11، شماره 2، 2024، صفحه 75-95 اصل مقاله (1.83 M) | ||
| نوع مقاله: Review Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2024.50081.1294 | ||
| نویسندگان | ||
| A. Omidi Hashjin1؛ M. Vahdati* 1؛ R. Abedini2 | ||
| 1Faculty of Mechanical Engineering, Shahrood University of Technology, Shahrood, Iran | ||
| 2Department of Mechanical Engineering, Iran University of Science and Technology, Tehran, Iran | ||
| چکیده | ||
| Ultrasonic shot peening (USP) is a surface treatment technique widely employed in the automotive, aerospace, and marine industries to enhance the mechanical and metallurgical properties of components. This enhancement is achieved by inducing compressive residual stresses on material surface using spherical shots resonated by a vibrating body, known as the sonotrode. The controllability of USP, with variables such as shot properties (material and size), peening distance, peening duration, peening intensity, peening coverage, and the amplitude of sonotrode vibration, has attracted significant attention from engineers and researchers. To ensure the industrial reliability of USP, a thorough investigation of the process is necessary. This paper aims to review relevant research conducted since 1999 to shed light on the effects of USP on different material properties, including grain size, fatigue strength, corrosion behavior, hardness, and other mechanical, metallurgical, and electrochemical characteristics. A review of the pertinent literature demonstrates that USP can effectively reduce surface grains of materials to a range of 10 to 100 nm while producing surface compressive residual stresses up to 900 MPa. It also significantly enhances fatigue resistance at low strain amplitudes by retarding crack initiation and growth. Although USP increases surface roughness, it can improve corrosion resistance when applied with an optimal peening duration. Additionally, USP can substantially increase hardness, yield strength, tensile strength, and wear resistance. | ||
| کلیدواژهها | ||
| Ultrasonic shot peening؛ Surface treatment؛ Compressive residual stress؛ Corrosion resistance | ||
| مراجع | ||
|
[1] Schulze, V. (2006). Modern mechanical surface treatment: states, stability, effects. John Wiley & Sons.
[2] Sarabi, B. (2015). Design of ultrasonic shot peening device. [Master's Thesis, Polytechnic University of Milan]. POLITesi. https://hdl.handle.net/10589/132760
[3] Vahdati, M., Mahdavinejad, R., & Amini, S. (2017). Investigation of the ultrasonic vibration effect in incremental sheet metal forming process. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 231(6), 971-982. https://doi.org/10.1177/0954405415578579
[4] Rakita, M., Wang, M., Han, Q., Liu, Y., & Yin, F. (2013). Ultrasonic shot peening. International Journal of Computational Materials Science and Surface Engineering, 5(3), 189-209. https://doi.org/10.1504/IJCMSSE.2013.056948
[5] Agarwal, K. M., Tyagi, R. K., Chaubey, V. K., & Dixit, A. (2019, November). Comparison of different methods of severe plastic deformation for grain refinement. In IOP Conference Series: Materials Science and Engineering (Vol. 691, No. 1, p. 012074). IOP Publishing. https://doi.org/10.1088/1757-899X/691/1/012074
[6] Tao, N. R., Sui, M. L., Lu, J., & Lua, K. (1999). Surface nanocrystallization of iron induced by ultrasonic shot peening. Nanostructured Materials, 11(4), 433-440. https://doi.org/10.1016/S0965-9773(99))00324-4
[7] Liu, G., Lu, J., & Lu, K. (2000). Surface nanocrystallization of 316L stainless steel induced by ultrasonic shot peening. Materials Science and Engineering: A, 286(1), 91-95. https://doi.org/10.1016/S0921-5093/(00)00686-9
[8] Xing, Y. M., & Lu, J. (2004). An experimental study of residual stress induced by ultrasonic shot peening. Journal of Materials Processing Technology, 152(1), 56-61. https://doi.org/10.1016/j.jmatprotec.2004.02.057
[9] Todaka, Y., Umemoto, M., & Tsuchiya, K. (2004). Comparison of nanocrystalline surface layer in steels formed by air blast and ultrasonic shot peening. Materials Transactions, 45(2), 376-379. https://doi.org/10.2320/matertrans.45.376
[10] Sandá, A., Navas, V. G., & Gonzalo, O. (2011). Surface state of inconel 718 ultrasonic shot peened: Effect of processing time, material and quantity of shot balls and distance from radiating surface to sample. Materials & Design, 32(4), 2213-2220. https://doi.org/10.1016/j.matdes/2010.11.024
[11] Yin, F., Liu, Y., Xu, R., Zhao, K., Partin, A., & Han, Q. (2018). Nanograined surface fabricated on the pure copper by ultrasonic shot peening and an energy-density based criterion for peening intensity quantification. Journal of Manufacturing Processes, 32, 656-663. https://doi.org/10.1016/j.jmapro.2018.04.003
[12] Zhu, L., Guan, Y., Lin, J., Zhai, J., & Xie, Z. (2018). A nanocrystalline-amorphous mixed layer obtained by ultrasonic shot peening on pure titanium at room temperature. Ultrasonics Sonochemistry, 47, 68-74. https://doi.org/10.1016/j.ultsonch.2018.04.017
[13] Mahobia, G. S., Kumar, C. S., & Chattopadhyay, K. (2019). Nanocrystallisation of nickel free high nitrogen austenitic stainless steel through ultrasonic shot peening. In Key Engineering Materials (Vol. 813, pp. 43-48). Trans Tech Publications Ltd. https://doi.org/10.4028/www.scientific.net/KEM.813.43
[14] Kumar, P., Mahobia, G. S., & Chattopadhyay, K. (2020). Surface nanocrystallization of β-titanium alloy by ultrasonic shot peening. Materials Today: Proceedings, 28, 486-490. https://doi.org/10.1016/j.matpr.2019.10.174
[15] Watanabe, Y., Hattori, K., Handa, M., Hasegawa, N., Tokaji, K., Ikeda, M., & Duchazeaubeneix, J. M. (2003). Effect of ultrasonic shot peening on fatigue strength of high strength steel. Shot Peening, 305-310. https://doi.org/10.1016/j.addma.2019.06.014
[16] Pandey, V., Chattopadhyay, K., Srinivas, N. S., & Singh, V. (2017). Role of ultrasonic shot peening on low cycle fatigue behavior of 7075 aluminium alloy. International Journal of Fatigue, 103, 426-435. https://doi.org/10.3390/met10091262
[17] Kumar, S., Chattopadhyay, K., & Singh, V. (2017). Effect of ultrasonic shot peening on LCF behavior of the Ti–6Al–4V alloy. Journal of Alloys and Compounds, 724, 187-197. https://doi.org/10.1016/j.allcom.2017.07.14
[18] Persenot, T., Burr, A., Plancher, E., Buffière, J. Y., Dendievel, R., & Martin, G. (2019). Effect of ultrasonic shot peening on the surface defects of thin struts built by electron beam melting: Consequences on fatigue resistance. Additive Manufacturing, 28, 821-830. https://doi.org/10.1016/j.addma.2019.06.014
[19] Kumar, C. S., Chattopadhyay, K., Singh, V., & Mahobia, G. S. (2020). Enhancement of low-cycle fatigue life of high-nitrogen austenitic stainless steel at low strain amplitude through ultrasonic shot peening. Materials Today Communications, 25, 101576. https://doi.org/10.1016/j.metcomm.2020.101576
[20] Kumar, S., Rao, G. S., Chattopadhyay, K., Mahobia, G. S., Srinivas, N. S., & Singh, V. (2014). Effect of surface nanostructure on tensile behavior of superalloy IN718. Materials & Design (1980-2015), 62, 76-82. https://doi.org/10.1016/j.matdes.2014.04.084
[21] Kumar, S., Chattopadhyay, K., Mahobia, G. S., & Singh, V. (2016). Hot corrosion behaviour of Ti–6Al–4V modified by ultrasonic shot peening. Materials & Design, 110, 196-206. https://doi.org/10.106/j.matdes.2016.07.33
[22] Li, K., Spartacus, G., Dong, J., Cao, P., & Shin, K. (2017). Effect of ultrasonic shot peening on microstructure and properties of 301SS. Materials and Manufacturing Processes, 32(16), 1851-1855. https://doi.org/10.1080/10624914.2017.1364863
[23] Pandey, V., Singh, J. K., Chattopadhyay, K., Srinivas, N. S., & Singh, V. (2017). Influence of ultrasonic shot peening on corrosion behavior of 7075 aluminum alloy. Journal of Alloys and Compounds, 723, 826-840. https://doi.org/10.106/j.jallcom.2017.06.310
[24] Kumar, C. S., Mahobia, G. S., Podder, A., Kumar, S., Agrawal, R. K., Chattopadhyay, K., & Singh, V. (2019). Role of ultrasonic shot peening on microstructure, hardness and corrosion resistance of nitrogen stabilised stainless steel without nickel. Materials Research Express, 6(9), 096578. https://doi.org/10.1088/2053-1591/ab2dbe
[25] Zhu, S., Hu, Y., Zhang, X., Zou, Y., Ahmad, T., Zhang, W., Tang, F., & Liang, T. (2020). Experimental investigation on ultrasonic shot peening of WC-Co alloy. Materials and Manufacturing Processes, 35(14), 1576-1583. https://doi.org/10.1088/10426914.2020.1779943
[26] Zhang, Q., Duan, B., Zhang, Z., Wang, J., & Si, C. (2021). Effect of ultrasonic shot peening on microstructure evolution and corrosion resistance of selective laser melted Ti–6Al–4V alloy. Journal of Materials Research and Technology, 11, 1090-1099. https://doi.org/10.1016/j.jmrt.2021.01.091
[27] Kumar, P., Mahobia, G. S., Mandal, S., Singh, V., & Chattopadhyay, K. (2021). Enhanced corrosion resistance of the surface modified Ti-13Nb-13Zr alloy by ultrasonic shot peening. Corrosion Science, 189, 109597. https://doi.org/10.1016/j.corsci.2021.109597
[28] Chen, C., & Zhang, H. (2021). Characteristics of friction and wear of Al-Zn-Mg-Cu alloy after application of ultrasonic shot peening technology. Surface and Coatings Technology, 423, 127615. https://doi.org/10.1016/j.surfcoat.2021.127615
[29] Chen, H., Guan, Y., Zhu, L., Li, Y., Zhai, J., & Lin, J. (2021). Effects of ultrasonic shot peening process parameters on nanocrystalline and mechanical properties of pure copper surface. Materials Chemistry and Physics, 259, 124025. https://doi.org/10.106/j.matchphys.2020.124025
[30] Xu, Q., Cao, Y., Cai, J., Yu, J., & Si, C. (2021). The influence of ultrasonic shot peening on the surface roughness, microstructure, and mechanical properties of TC2 thin-sheet. Journal of Materials Research and Technology, 15, 384-393. https://doi.org/10.1016/j.jmrt.2021.08.029
[31] Zhang, J., Jian, Y., Zhao, X., Meng, D., Pan, F., & Han, Q. (2021). The tribological behavior of a surface-nanocrystallized magnesium alloy AZ31 sheet after ultrasonic shot peening treatment. Journal of Magnesium and Alloys, 9(4), 1187-1200. https://doi.org/10.1016/j.jma.2020.11.012
[32] Dong, Z., Wang, F., Qian, D., Yin, F., Wang, H., Wang, X., Hu, S., & Chi, J. (2022). Enhanced wear resistance of the ultrastrong ultrasonic shot-peened M50 bearing steel with gradient nanograins. Metals, 12(3), 424. https://doi.org/10.3390/met12030424
[33] Kong, M., Zang, T., Wang, Z., Zhu, L., Zheng, H., Gao, S., & Ngwangwa, H. M. (2023). Effects of constrained groove pressing and temperature-assisted ultrasonic shot peening on microstructure and mechanical properties of a two-phase Mg–Li alloy. Journal of Materials Research and Technology, 23, 1947-1967. https://doi.org/10.1016/j.jmrt.2023.01.089
[34] Yin, F., Zhang, X., Chen, F., Hu, S., Ming, K., Zhao, J., Xie, L., Liu, Y., Hua, L., & Wang, J. (2023). Understanding the microstructure refinement and mechanical strengthening of dual-phase high entropy alloy during ultrasonic shot peening. Materials & Design, 227, 111771. https://doi.org/10.1016/j.matdes.2023.111771
[35] Chen, Y., Du, J., Deng, S., Tian, L., & Hu, K. (2023). Effect of ultrasonic shot peening duration on the microstructure and mechanical properties of CrMnFeCoNi high-entropy alloy. Journal of Alloys and Compounds, 934, 168023. https://doi.org/10.1016/j.jallcom.2021.168023
[36] Omidi Hashjin, A., Vahdati, M. & Abedini, R. (2024). Statistical analysis and optimization of variables affecting the macrohardness of USP-treated samples using the desirability function. 20th National and 9th International Conference of Manufacturing Engineering (ICME 2024), Tehran, Iran (In Persian).
[37] Omidi Hashjin, A., Vahdati, M. & Abedini, R. (2024). Experimental study and statistical analysis of the effect of ultrasonic shot peening on the microhardness of the cross section of steel samples. Iranian Journal of Manufacturing Engineering (In Persian). https://doi.org/10.22034/ijme.2024.470535.1990
[38] Wang, C., Guo, Z., Zhou, B., Li, B., Fei, S., Deng, H., & Shen, G. (2024). Experimental investigation and numerical study on evolution of surface roughness caused by ultrasonic shot peening of 2024 aluminum alloy sheet. Journal of Materials Research and Technology. https://doi.org/10.1016/j.jmrt.2024.05.254
[39] Han, M., Du, J., Chen, Y., Sun, Q., & Hu, K. (2024). Influence of ultrasonic shot peening on the microstructure and corrosion behavior of AZ80M magnesium alloy. Journal of Alloys and Compounds, 980, 173633. https://doi.org/10.1016/j.jallcom.2024.173633 | ||
|
آمار تعداد مشاهده مقاله: 437 تعداد دریافت فایل اصل مقاله: 368 |
||