| تعداد نشریات | 24 |
| تعداد شمارهها | 851 |
| تعداد مقالات | 7,575 |
| تعداد مشاهده مقاله | 13,413,808 |
| تعداد دریافت فایل اصل مقاله | 11,580,479 |
Investigation of Fracture Depth of Metal-Polymer Three‑Layer Sheet in Single-Point Incremental Forming Process | ||
| Iranian Journal of Materials Forming | ||
| مقاله 4، دوره 10، شماره 1، فروردین 2023، صفحه 39-52 اصل مقاله (2.13 M) | ||
| نوع مقاله: Research Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2023.46874.1249 | ||
| نویسندگان | ||
| M. Esmailian* 1؛ M. Honarpisheh2؛ A. Gheysarian2 | ||
| 1Faculty of Mechanics, Malek Ashtar University of Technology, Iran | ||
| 2Faculty of Mechanical Engineering, University of Kashan, Kashan, Iran | ||
| چکیده | ||
| Incremental forming is one of the new forming methods. Single-point incremental forming (SPIF) has shown significant potential for forming complex metal parts. In the single-point incremental forming, a spherical tool head moves along a pre-defined path to form the desired geometry. The aim of this study is to optimize the fracture depth and forming forces of the three-layer metal-polymer sheet by using the single-point incremental forming process. By using response surface methodology (RSM), a series of experiments were designed in which tool diameter, step down and spindle speed were considered as process input parameters. The influencing parameters in fracture depth and forming forces have been identified by using statistical tools (response table, main effect diagram and ANOVA). Analysis of variance was used to show potential differences between the means of variables by testing the population value in each sample, which enables it to show the effects of input variables on output variables. The results show that the forming forces increased and the formability decreased by increasing the step down and the tool diameter. The highest forming force is 1476 N and the lowest value is 1045 N. Similarly, the highest fracture depth is 8.8 mm and the lowest is 7.1 mm. The best conditions are achieved when spindle speed is 2340.9 rpm, tool diameter is 7.51978 mm, and vertical step is 0.329552 mm. In this condition, the fracture depth is 8.50552 mm and the forming force is 776.03 N. | ||
| کلیدواژهها | ||
| Incremental sheet forming؛ Metal–polymer three‑layer sheet fracture depth؛ ANOVA؛ Forming force؛ Fracture depth | ||
| مراجع | ||
|
[1] J. Jeswiet, D. Adams, M. Doolan, T. McAnulty, P. Gupta, Single point and asymmetric incremental forming, Advances in manufacturing, 3(4) (2015) 253-262.
[2] J. Jeswiet, E. Hagan, A. Szekeres, Forming parameters for incremental forming of aluminium alloy sheet metal, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 216(10) (2002) 1367-1371.
[3] M.R. Sakhtemanian, M. Honarpisheh, S. Amini, A novel material modeling technique in the single-point incremental forming assisted by the ultrasonic vibration of low carbon steel/commercially pure titanium bimetal sheet, The International Journal of Advanced Manufacturing Technology, 102(1) (2019) 473-486.
[4] H. Iseki, T. Naganawa, Vertical wall surface forming of rectangular shell using multistage incremental forming with spherical and cylindrical rollers, Journal of Materials Processing Technology, 130 (2002) 675-679.
[5] M.B. Silva, P. Teixeira, A. Reis, P.A.F. Martins, On the formability of hole-flanging by incremental sheet forming, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 227(2) (2013) 91-99.
[6] L. Montanari, M.B. Silva, V.A. Cristino, P.A.F. Martins, On the relative performance of hole-flanging by incremental sheet forming and conventional press-working, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 228(4) (2014) 312-322.
[7] E. Hagan, J. Jeswiet, Analysis of surface roughness for parts formed by computer numerical controlled incremental forming, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 218(10) (2004) 1307-1312.
[8] D. Young, J. Jeswiet, Wall thickness variations in single-point incremental forming. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 218(11) (2004) 1453-1459.
[9] M. J. Mirnia, B. Mollaei Dariani, H. Vanhove, J.R. Duflou, An investigation into thickness distribution in single point incremental forming using sequential limit analysis, International Journal of Material Forming, 7(4) (2014) 469-477.
[10] M.R. Sakhtemanian, M. Honarpisheh, S. Amini, Numerical and experimental study on the layer arrangement in the incremental forming process of explosive-welded low-carbon steel/CP-titanium bimetal sheet, The International Journal of Advanced Manufacturing Technology, 95(9) (2018) 3781-3796.
[11] G.L. Manco, G. Ambrogio, Influence of thickness on formability in 6082-T6, International Journal of Material Forming, 3(1) (2010) 983-986.
[12] E.H. Uheida, G.A. Oosthuizen, D. Dimitrov, Investigating the impact of tool velocity on the process conditions in incremental forming of titanium sheets, Procedia Manufacturing, 7 (2017) 345-350.
[13] M.R. Sakhtemanian, S. Amini, M. Honarpisheh, Simulation and investigation of mechanical and geometrical properties of St/CP-titanium bimetal sheet during the single point incremental forming process, Iranian Journal of Materials Forming, 5(1) (2018) 1-18.
[14] K. Hamilton, J. Jeswiet, Single point incremental forming at high feed rates and rotational speeds: surface and structural consequences, CIRP Annals, 59(1) (2010) 311-314.
[15] M. Honarpisheh, M. Keimasi, I. Alinaghian, Numerical and experimental study on incremental forming process of Al/Cu bimetals: influence of process parameters on the forming force, dimensional accuracy and thickness variations, Journal of Mechanics of Materials and Structures, 13(1) (2018) 35-51.
[16] M. Honarpisheh, A. Gheysarian, An experimental study on the process parameters of incremental forming of explosively-welded Al/Cu bimetal, Journal of Computational & Applied Research in Mechanical Engineering (JCARME), 7(1) (2017) 73-83.
[17] M. Esmailian, K. Khalili, Two-point incremental forming of metal–polymer three-layer sheets, Iranian Journal of Science and Technology, Transactions of Mechanical Engineering, 45(1) (2021) 181-196.
[18] L. Filice, L. Fratini, F. Micari, Analysis of material formability in incremental forming, CIRP Annals, 51(1) (2002) 199-202.
[19] R. Senthil, A. Gnanavelbabu, Numerical analysis on formability of AZ61A magnesium alloy by incremental forming, Procedia Engineering, 97 (2014) 1975-1982.
[20] L. Fratini, G. Ambrogio, R. Di Lorenzo, L. Filice, F. Micari, Influence of mechanical properties of the sheet material on formability in single point incremental forming, CIRP Annals, 53(1) (2004) 207-210.
[21] D. Afonso, R.A. de Sousa, R. Torcato, Incremental forming of tunnel type parts, Procedia Engineering, 183 (2017) 137-142.
[22] W. Bao, X. Chu, S. Lin, J. Gao, Experimental investigation on formability and microstructure of AZ31B alloy in electropulse-assisted incremental forming, Materials & Design, 87 (2015) 632-639.
[23] V. Mugendiran, A. Gnanavelbabu, Comparison of FLD and thickness distribution on AA5052 aluminium alloy formed parts by incremental forming process, Procedia Engineering, 97 (2014) 1983-1990.
[24] G. Hussain, L. Gao, Z.Y. Zhang, Formability evaluation of a pure titanium sheet in the cold incremental forming process, The International Journal of Advanced Manufacturing Technology, 37(9) (2008) 920-926.
[25] G. Ambrogio, L. Filice, G.L. Manco, Warm incremental forming of magnesium alloy AZ31, CIRP Annals, 57(1) (2008) 257-260.
[26] H. Iseki, An approximate deformation analysis and FEM analysis for the incremental bulging of sheet metal using a spherical roller, Journal of Materials Processing Technology, 111(1-3) (2001) 150-154.
[27] K. Suresh, S.P. Regalla, Analysis of formability in single point incremental forming using finite element simulations, Procedia Materials Science, 6 (2014) 430-435.
[28] T. McAnulty, J. Jeswiet, M. Doolan, Formability in single point incremental forming: a comparative analysis of the state of the art, CIRP Journal of Manufacturing Science and Technology, 16 (2017) 43-54.
[29] S. Kurra, N. HR, S. Regalla, A. K. Gupta, Parametric study and multi-objective optimization in single-point incremental forming of extra deep drawing steel sheets, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 230(5) (2016) 825-837.
[30] A. Attanasio, E. Ceretti, C. Giardini, Optimization of tool path in two points incremental forming, Journal of Materials Processing Technology, 177(1-3) (2006) 409-412.
[31] M. Honarpisheh, M. Mohammadi Jobedar, I. Alinaghian, Multi-response optimization on single-point incremental forming of hyperbolic shape Al-1050/Cu bimetal using response surface methodology, The International Journal of Advanced Manufacturing Technology, 96(9) (2018) 3069-3080.
[32] M. Esmailian, K. Khalili, Finite element simulation of two-point incremental forming of free-form parts, Iranian Journal of Materials Forming, 5(2) (2018) 26-35. | ||
|
آمار تعداد مشاهده مقاله: 236 تعداد دریافت فایل اصل مقاله: 232 |
||