| تعداد نشریات | 24 |
| تعداد شمارهها | 859 |
| تعداد مقالات | 7,646 |
| تعداد مشاهده مقاله | 13,577,941 |
| تعداد دریافت فایل اصل مقاله | 11,684,538 |
Numerical Study and Optimization of the Thermomechanical Procedure in Forging of Two-Phase Ti-6Al-4V Alloy for Artificial Hip Joint Implant | ||
| Iranian Journal of Materials Forming | ||
| دوره 9، شماره 3، مهر 2022، صفحه 31-43 اصل مقاله (2.05 M) | ||
| نوع مقاله: Research Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2022.43334.1219 | ||
| نویسندگان | ||
| H. Gheshlaghi1؛ V. Alimirzaloo1؛ M. Shahbaz* 2؛ A. Amiri3 | ||
| 1Department of Mechanical Engineering, Faculty of Engineering, Urmia University, Urmia, 15311-57561, Iran | ||
| 2Department of Materials Science and Engineering, Faculty of Engineering, Urmia University, Urmia, 15311-57561, Iran | ||
| 3Mechanical Engineering Department, Islamic Azad University, North Tehran Branch, Tehran, Iran | ||
| چکیده | ||
| A multi-objective numerical optimization was used to study the forging process of a Ti-6Al-4V alloy in producing an artificial hip joint implant. The forging temperature was chosen in the Alpha-Beta two phase region around 900°C. In order to implement the numerical simulation, the Deform 3D commercial code was used. Response surface methodology (RSM) was considered and experiments based on various widths (w), thickness of flash (t), and billet diameter (d) were designed to find out the influences of these parameters on flash volume, filling rate and strain non-uniformity as the responses. Twenty numerical tests were implemented by finite element analysis (FEA), and the obtained results were used to optimize the forging process using RSM. To this end, the constants of constitutive and governing equations to FEA and the data of a published paper were applied. The optimized results were w = 8 mm, t = 1.73 mm, and d = 30 mm, for flash geometry and billet diameter, respectively. Finally, an FEA was conducted based on the optimized values, and the results were compared and discussed with those in the Noiyberg-Mokel model for verification. | ||
| کلیدواژهها | ||
| Artificial hip joint؛ Finite element analysis؛ Ti-6Al-4V؛ Forging؛ Response surface methodology | ||
| مراجع | ||
|
[1] M. Geetha, A.K. Singh, R. Asokamani, A.K. Gogia, Ti based biomaterials, the ultimate choice for orthopaedic implants–a review, Progress in Materials Science, 54(3) (2009) 397-425.
[2] S.H. Teoh, Fatigue of biomaterials: a review, International Journal of Fatigue, 22(10) (2000) 825-837.
[3] L.R. Saitova, H.W. Höppel, M. Göken, I.P. Semenova, G.I. Raab, R.Z. Valiev, Fatigue behavior of ultrafine-grained Ti–6Al–4V ‘ELI’ alloy for medical applications, Materials Science and Engineering:A, 503(1-2) (2009) 145-147.
[4] R.K. Nalla, R.O. Ritchie, B.L. Boyce, J.P. Campbell, J.O. Peters, Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures, Metallurgical and Materials Transactions A, 33(3) (2002) 899-918.
[5] S. Bauer, P. Schmuki, K. Von Der Mark, J. Park, Engineering biocompatible implant surfaces: Part I: Materials and surfaces, Progress in Materials Science, 58(3) (2013) 261-326.
[6] K. Čolić, A. Sedmak, K. Legweel, M. Milošević, N. Mitrović, Ž. Mišković, S. Hloch, Experimental and numerical research of mechanical behaviour of titanium alloy hip implant, Tehnički vjesnik, 24(3) (2017) 709-713.
[7] K.S. Katti, Biomaterials in total joint replacement, Colloids and Surfaces B: Biointerfaces, 39(3) (2004) 133-42.
[8] M. Balazic, J. Kopac, M.J. Jackson, W. Ahmed, Titanium and titanium alloy applications in medicine, International Journal of Nano and Biomaterials, 1(1) (2007) 3-34.
[9] V.S. de Viteri, E. Fuentes, Titanium and titanium alloys as biomaterials, Tribology-Fundamentals and Advancements, 1(5) (2013) 154-181.
[10] H.J. Rack, J.I. Qazi, Titanium alloys for biomedical applications, Materials Science and Engineering: C, 26(8) (2006) 1269-1277.
[11] S.A. Shaik, K. Bose, H.P. Cherukuri, A study of durability of hip implants, Materials & Design, 42 (2012) 230-237.
[12] R. Turner, J. Antonic, N. Warnken, 3D Forging simulation of a multi-partitioned titanium alloy billet for a medical implant, Journal of Manufacturing and Materials Processing, 3(3) (2019) 69.
[13] S.H.R. Torabi, S. Alibabaei, B. Barooghi Bonab, M.H. Sadeghi, Gh. Faraji, Design and optimization of turbine blade perform forging using RSM and NSGA II, Journal of Intelligent Manufacturing, 28(6) (2017) 1409-1419.
[14] J. Cai, F. Li, T. Liu, A new approach of preform design based on 3D electrostatic field simulation and geometric transformation” The International Journal of Advanced Manufacturing Technology, 56(5) (2011) 579-588.
[15] V. Alimirzaloo, M.H. Sadeghi, F.R. Biglari, Optimization of the forging of aerofoil blade using the finite element method and fuzzy Pareto based genetic algorithm, Journal of Mechanical Science and Technology, 26(6) (2012) 1801-1810.
[16] S. Bruschi, G. Buffa, A. Ducatoa, L. Fratini, A. Ghiotti, Phase evolution in hot forging of dual phase titanium alloys: Experiments and numerical analysis, Journal of Manufacturing Processes, 20 (2015) 382-388.
[17] R. Sethy, L. Galdos, J. Mendiguren, E. Sáenz de Argandoña, Friction and heat transfer coefficient determination of titanium alloys during hot forging conditions, Advanced Engineering Materials, 19(6) (2017) 1600060.
[18] V. Alimirzaloo, F.R. Biglari, M.H. Sadeghi, Numerical and experimental investigation of preform design for hot forging of an aerofoil blade, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 225(7) (2011) 1129-1139.
[19] S.K. Choi, M.S. Chun, C.J. Van Tyne, Y.H. Moon, Optimization of open die forging of round shapes using FEM analysis, Journal of Materials Processing Technology, 172(1) (2006) 88-95.
[20] D.C. Montgomery, Design and analysis of experiments, John wiley & sons, 2017.
[21] V. Ranatunga, J.S. Gunasekera, W.G. Frazierand, K.D. Hur, Use of UBET for design of flash gap in closed-die forging, Journal of Materials Processing Technology, 111(1-3) (2001) 107-112.
[22] G. Ranjbari, A. Doniavi, M. Shahbaz, R. Ebrahimi, Effect of processing parameters on the strain inhomogeneity and processing load in vortex extrusion of Al–Mg–Si alloy, Metals and Materials International, 27(4) (2021) 683-690. | ||
|
آمار تعداد مشاهده مقاله: 309 تعداد دریافت فایل اصل مقاله: 279 |
||