| تعداد نشریات | 24 |
| تعداد شمارهها | 888 |
| تعداد مقالات | 7,913 |
| تعداد مشاهده مقاله | 14,923,701 |
| تعداد دریافت فایل اصل مقاله | 12,680,147 |
Forming of Archimedean Spiral Bipolar Plates using Hot Gas Forming Process and its Characteristics Evaluation | ||
| Iranian Journal of Materials Forming | ||
| دوره 8، شماره 1، فروردین 2021، صفحه 4-13 اصل مقاله (1.32 M) | ||
| نوع مقاله: Research Paper | ||
| شناسه دیجیتال (DOI): 10.22099/ijmf.2020.36696.1154 | ||
| نویسندگان | ||
| S. J. Hashemi1؛ A. H. Roohi* 2؛ R. Kermanshahi3 | ||
| 1Department of Mechanical Engineering, Faculty of Enghelab-e Eslami, Tehran Branch, Technical and Vocational University (TVU), Tehran, Iran | ||
| 2Department of Mechanical Engineering, Faculty of Industrial and Mechanical Engineering, Qazvin Branch, Islamic Azad University, Qazvin, Iran | ||
| 3Department of Mechanical Engineering, Kar Higher Education Institute, Qazvin, Iran | ||
| چکیده | ||
| Membrane fuel cells are considered as highly efficient energy generators that do not cause environmental pollutions. In this regard, bipolar plates are the main component of the fuel cells given that they have the following required characteristics; good flexural strength and high electrical conductivity. In the current study, some experiments have been carried out to investigate the forming process of Archimedean spiral aluminum bipolar plates. Thus, an experimental setup is designed and fabricated in order to make the process possible. Additionally, the effects of process parameters on the geometrical characteristics of the product are studied using a response surface methodology and as a result, the optimum values are specified. Thus, 5 different levels were considered for 3 input parameters. Experimental results show that gas temperature has the most significant influence on the channel depth and thinning percentage, whereas the time of applying gas pressure has the least effect. In fact, when the gas temperature increases from 200˚C to 400˚C, the channel depth increases from 0.28 to 0.84 mm. Finally, the optimum process parameters are specified as follows: gas pressure of 38 bar, temperature of 308˚C, and process time of 10 sec. | ||
| کلیدواژهها | ||
| Bipolar plates؛ Hot gas forming process؛ Channel depth؛ Thinning percentage؛ Parametric Study | ||
| مراجع | ||
|
[1] H. N. Yu, J. W. Lim, J. Do Suh, A graphite-coated carbon fiber epoxy composite bipolar plate for polymer electrolyte membrane fuel cell, Journal of Power Sources, 196 (2011) 9868-9875.
[2] A. Hermann, T. Chaudhuri, P. Spagnol, Bipolar plates for PEM fuel cells: A review, International Journal of Hydrogen Energy, 30 (2005) 1297-1302.
[3] H. Tawfik, Y. Hung, D. Mahajan, Metal bipolar plates for PEM fuel cell: A review, Journal of Power Sources, 163 (2007) 755-767.
[4] B. G. Kim, J. W. Lim, A single-type aluminum/composite hybrid bipolar plate with surface modification for high efficiency PEMFC, International Journal of Hydrogen Energy, 36 (2011) 3087-3095.
[5] E. Wall, Multi-Year Research, Development and Demonstration Plan 2009-2015 with Program Activities to 2025, Geothermal Technologies Office, US (2012).
[6] S. Dhakate, S. Sharma, M. Borah, R. Mathur, T. Dhami, Expanded graphite-based electrically conductive composites as bipolar plate for PEM fuel cell, International Journal of Hydrogen Energy, 33 (2008) 7146-7152.
[7] S. P. Jung, C. I. Lee, C. C. Chen, W. S. Chang, C. C. Yang, Development of novel proton exchange membrane fuel cells using stamped metallic bipolar plates, Journal of Power Sources, 283 (2015) 429-442.
[8] V. V. Nikam, R. G. Reddy, Corrugated bipolar sheets as fuel distributors in PEMFC, International Journal of Hydrogen Energy, 31 (2006) 1863-1873.
[9] C. K. Jin, J. Y. Koo, C. G. Kang, Fabrication of stainless steel bipolar plates for fuel cells using dynamic loads for the stamping process and performance evaluation of a single cell, International Journal of Hydrogen Energy, 39 (2014) 21461-21469.
[10] Q. Hu, D. Zhang, H. Fu, K. Huang, Investigation of stamping process of metallic bipolar plates in PEM fuel cell-Numerical simulation and experiments, International Journal of Hydrogen Energy, 39 (2014) 13770-13776.
[11] M. P. Brady, M. A. Elhamid, G. Dadheech, J. Bradley, T. J. Toops, H. M. Meyer, P. F. Tortorelli, Manufacturing and performance assessment of stamped, laser welded, and nitrided FeCrV stainless steel bipolar plates for proton exchange membrane fuel cells, International Journal of Hydrogen Energy, 38 (2013) 4734-4739.
[12] M. G. Jung, Y. P. Jeon, C. G. Kang, Metallic Bipolar Plate Fabrication Process of Fuel Cell by Rubber Pad Forming and its Performance Evaluation, Key Engineering Materials, 535-536 (2013) 310-313.
[13] C. Jin, M. Jeong, C. Kang, Effect of process parameters on forming depth of channels in fuel cell bipolar plates fabricated using rubber forming process, Materials Research Innovations, 18 (2014) 462-472.
[14] L. Peng, P. Hu, X. Lai, D. Mei, J. Ni, Investigation of micro/meso sheet soft punch stamping process-simulation and experiments, Materials & Design, 30 (2009) 783-790.
[15] M. H. Dirikolu, E. Akdemir, Computer aided modelling of flexible forming process, Journal of Materials Processing Technology, 148 (2004) 376-381.
[16] Y. Liu, L. Hua, J. Lan, X. Wei, Studies of the deformation styles of the rubber-pad forming process used for manufacturing metallic bipolar plates, Journal of Power Sources, 195 (2010) 8177-8184.
[17] R. Kolahdooz, S. Asghari, S. Rashid-Nadimi, A. Amirfazli, Integration of finite element analysis and design of experiment for the investigation of critical factors in rubber pad forming of metallic bipolar plates for PEM fuel cells, International Journal of Hydrogen Energy, 42 (2017) 575-589.
[18] M. Koç, S. Mahabunphachai, Feasibility investigations on a novel micro-manufacturing process for fabrication of fuel cell bipolar plates: Internal pressure-assisted embossing of micro-channels with in-die mechanical bonding, Journal of Power Sources, 172 (2007) 725-733.
[19] L. Peng, X. Lai, P. Hu, J. Ni, Flow channel shape optimum design for hydroformed metal bipolar plate in PEM fuel cell, Journal of Power Sources, 178 (2008) 223-230.
[20] F. Dundar, E. Dur, S. Mahabunphachai, M. Koc, Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates, Journal of Power Sources, 195 (2010) 3546-3552.
[21] J. C. Hung, C. C. Lin, Fabrication of micro-flow channels for metallic bipolar plates by a high-pressure hydroforming apparatus, Journal of Power Sources, 206 (2012) 179-184.
[22] G. Palumbo, A. Piccininni, Numerical-experimental investigations on the manufacturing of an aluminium bipolar plate for proton exchange membrane fuel cells by warm hydroforming, The International Journal of Advanced Manufacturing Technology, 69 (2013) 731-742.
[23] D. Li, A. K. Ghosh, Biaxial warm forming behavior of aluminum sheet alloys, Journal of Materials Processing Technology, 145 (2004) 281-293. [24] X. Fan, Z. He, P. Lin, S. Yuan, Microstructure, texture and hardness of Al-Cu-Li alloy sheet during hot gas forming with integrated heat treatment, Materials & Design, 94 (2016) 449-456.
[25] M. Keigler, H. Bauer, D. Harrison, A. K. De Silva, Enhancing the formability of aluminium components via temperature controlled hydroforming, Journal of Materials Processing Technology, 167 (2005) 363-370.
[26] Z. B. He, B. G. Teng, C. Y. Che, Z. B. Wang, K. L. Zheng, S. J. Yuan, Mechanical properties and formability of TA2 extruded tube for hot metal gas forming at elevated temperature, Transactions of Nonferrous Metals Society of China, 22 (2012) 479-484.
[27] Z. B. He, X. B. Fan, S. Fei, K. L. Zheng, Z. B. Wang, S. J. Yuan, Formability and microstructure of AA6061 Al alloy tube for hot metal gas forming at elevated temperature, Transactions of Nonferrous Metals Society of China, 22 (2012) 364-369.
[28] L. Gang, W. D. Zhang, Z. B. He, S. J. Yuan, L. Zhe, Warm hydroforming of magnesium alloy tube with large expansion ratio within non-uniform temperature field, Transactions of Nonferrous Metals Society of China, 22 (2012) 408-415.
[29] T. Maeno, K. I. Mori, K. Fujimoto, Hot gas bulging of sealed aluminium alloy tube using resistance heating, Manufacturing Review, 1 (2014) 210-218.
[30] M. Vahdati, M. Moradi, M. Shamsborhan, Modeling and optimization of the yield strength and tensile strength of Al7075 butt joint produced by FSW and SFSW using RSM and desirability function method, Transactions of the Indian Institute of Metals, 73 (2020) 2587-2600.
[31] A. H. Roohi, S. J. Hashemi, M. Allahyari, Hot metal gas forming of closed-cell aluminum foam sandwich panels, Transactions of the Indian Institute of Metals, 73 (2020) 2231-2238.
[32] M. Vahdati, M. Moradi, Statistical analysis and optimization of the yield strength and hardness of surface composite Al7075/Al2O3 produced by FSP via RSM and desirability approach, Iranian Journal of Materials Forming, 7 (2020) 32-45.
[33] A. Mostafapour, M. Moradi, H. Kamali, M. Saleh Meiabadi, Multi-response optimization of the mechanical and metallurgical properties of Al7075-T6 deposition process on Al2024-T351 by friction surfacing using RSM and the desirability approach, Iranian Journal of Materials Forming, 7 (2020) 100-115.
[34] A. H. Roohi, H. Moslemi Naeini, M. Hoseinpour Gollo, M. Soltanpour, S. Bruschi, A. Ghiotti, Forming of closed-cell aluminum foams under thermal loadings: experimental investigation, The International Journal of Advanced Manufacturing Technology, 95 (2018) 3919-3928.
[35] A. H. Roohi, H. M. Naeini, M. H. Gollo, M. Soltanpour, M. Abbaszadeh, On the random-based closed-cell metal foam modeling and its behavior in laser forming process, Optics & Laser Technology, 72 (2015) 53-64.
[36] Software D-E Help Section. | ||
|
آمار تعداد مشاهده مقاله: 2,495 تعداد دریافت فایل اصل مقاله: 429 |
||